104
Innovating for productivity and quality
Mr. Cesare Bertoni, commercial director, Sacma Group
In these last few years SACMA has brought Computerised Motorisation of adjustments of
Hall:13
to the market various new features and feed length, wire stop, die side threaded Stand: A18
accessories which make SACMA machines sleeves and die kick out levers,
even more user friendly and production with extraordinary accuracy
orientated than ever before. and repetition.
It is all the more in the spirit of assisting the
end-user and the technical personnel that
utilise SACMA machine, that promotes SACMA
to study, develop and bring to market new
technical solutions that make SACMA
machines highly appreciated by the cold
forming industry, worldwide.
The zero clearance idea is important for Another
making net shape forged products ; SACMA important
has introduced a first class “SACMA ZERO SACMA The production range is
CLEARANCE“ solution to keep punches of the development is now completed by the
heading slide always perfectly aligned with represented by the “SACMA new RP52 (M14), RP82 (M24) and
the dies, at all times. The alignment is TRANSFER SUPPORT ASSIST PACKAGE”, RP92 (M33) flat die machines.
another patented system, perfectly timed with
the die kick out motion, to provide in each New technical solutions have been adopted,
station a perfect support for parts very difficult such as:
to transfer and multi shoulder parts, making
life easy for tool designers and machine - New materials, like aluminium alloy slides,
set-up personnel. The “ELECTRONIC characterised by high resistance and
HANDWHEEL“ another patented device minimum weight;
that helps check tool - Rejection rails connected to a load monitor
alignment in the control for the most reliable automatic
machine and timing of rejection of the parts out of tolerance;
transfer fingers a piece of - Die match control through automatic cycle
cake for the operator. with a new software developed by
Ingramatic;
The integration of - Automatic die match adjustment with
Ingramatic in the Sacma visualisation of die position on touch screen
Group required a big change in panel;
the industrialisation of our products - Electronic handwheel, already used on
generated by a and a widening of the range of our Sacma headers, now also available on
dynamic force which acts thread rollers. Ingramatic thread rollers, to simplify set-up
constantly throughout production runs, making adjustments.
sure the slide stays always on centre. Industrialisation means a new system of
production following the Sacma concept, These new solutions integrate and improve
This great feature makes production of hollow organised by the planning of batches for every the traditional Ingramatic high quality,
parts and parts that require extreme precision size of machine. The warehouse is the modularity and reliability standards.
of concentricity an easy task when using a essential step for this
SACMA. Another important characteristic of process and the
SACMA machines is the “CR“ and “CRM“ series computerised inventory
of 4 die, 5 die, and 6 die machines, in the control system is its
Progressive Header, Cold Former and operating mean.
Combined Header range.
The final goals are quick
The “CR“ concept represents a very modern
delivery, precision,
solution of quick tool change for removing
repeatability,
punch blocks, die blocks and transfer units.
interchangeability of the
The whole CR system is specially designed to
make life easy for the machine operator, in
mechanical components
such a way that they find everything at hand’s
and a high quality
reach and with servo assistance. The “CRM“
standard of our
concept, in addition, provides the SC-MATIC
machines.
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